Squeaking Heater Fan Fixed For Free

If you've ever had a squeaking or chirping noise in your car, you'll appreciate just how much it can drive you insane. It's even more annoying when it's a heater fan, as these are on pretty much constantly in your car.

About a minute is all you can safely endure without lasting side effects, so after my 45 minute commute to work I had high blood pressure and a serious eye twitch.

Thankfully, it only took 20mins and some Muc-Off Wet Oil to completely solve the problem, sparing myself from looking like Tweek from South Park.

BMW E92 heater blower fan lubricatedTweek from South Park

Initially, I couldn't tell what was actually making the noise, my first thought was some trim parts vibrating against each other. Oddly, the chirping would only happen at certain temperatures, and sods law, never when I tried to show someone else...However, I did eventually link the fan speed to the frequency of chirp. Bingo.

As you might expect, the fan is buried in the heart of the dash board up behind the glove box. Thankfully, the BMW boffins had a look in their crystal ball, saw it was a common problem on the E90 series, and designed the fan to be relatively accessible, making this a job you can definitely do yourself.


Prior to removing the glove box you've got to remove the hush panel and the cup holders.

BMW E92 passenger hush panelBMW E92 passenger side hush panel removed

Removing cup holder trim with trim pulling toolRemoving cup holder trim with trim pulling tool

BMW E92 cup holder trim removed

After removing the cup holders, I took the opportunity to give them and the surrounding area a quick clean.

BMW E92 passenger cup holder removedBMW E92 driver's cup holder removed

BMW E92 cup holders

With the glovebox out the way, the fan is in sight. To actually get the fan out, you've got to remove the heater ducting.


This gives you a clear route to the fan.

BMW E92 heater blower fan

There are a few electrical connections to unclip, then the whole fan unit twists out. It's like a large quarter turn fixing, once twisted the fan unit will simply fall away from the housing.

BMW E92 heater blower fan removal tabBMW E92 heater blower fan

The corrosion on the fan centre shaft is caused by moisture ingress through the intake bulkhead. It's this corrosion that's causing the squeaking and chirping. If the corrosion is too bad, you may need to replace the fan at this point.

As moisture was causing the problem, I went with Muc-Off Wet Oil, if it works on Mountain Bikes it should work just fine here.

You need to apply it at the interface of the fan centre shaft and the motor.

BMW E92 heater blower fan

BMW E92 heater blower fan lubricatedBMW E92 heater blower fan lubricated


All oiled up I reconnected the fan to test the fix. I was shocked just how fast the fan spins, the dash must do a great job of damping the sound as it's pretty darn loud. Also, you definitely wouldn't want to catch a finger in the fins, I imagine it would make you wince somewhat.


This may not be a permanent fix, but it's quite straight forward to do and, importantly, cheap. Fortunately, after 6 months / 8000 miles the chirping hasn't returned, fingers crossed it doesn't.


5 comments:

  1. Andy. Just to thank you for the work you did to post this thread. I managed to dismantle my E92 M3 today to find of all things, that the GPS circular module had fallen into the fan housing somehow and was causing all the noise. Your help was invaluable and I have now sorted it all. Thanks again

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    1. Hey, thanks so much for taking the time to leave a comment, it really makes the time to write these posts feel worth while :) Glad it helped you fix your M3 too! Bit odd about the GPS module breaking, any idea what caused it?

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  2. Andy. Just to thank you for the work you did to post this thread. I managed to dismantle my E92 M3 today to find of all things, that the GPS circular module had fallen into the fan housing somehow and was causing all the noise. Your help was invaluable and I have now sorted it all. Thanks again

    Reply

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  3. Just did this as the fan on my 335i started to squeal.
    Great instructions and photos. Thank you!

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  4. Thank you for attacking this job and even more so for documenting each step. Much appreciated..

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